Pitchfork Perfect
Satoshi Aida’s Aida Godo Kojo produces farm tools that fuse traditional craftsmanship with painstaking precision tailored for use in Japan’s mountainous terrain and varied farming conditions.
Pitchfork Perfect
Satoshi Aida’s Aida Godo Kojo produces farm tools that fuse traditional craftsmanship with painstaking precision tailored for use in Japan’s mountainous terrain and varied farming conditions.
From the hundreds of Japanese scythes, hoes and forks hanging on the walls around toolmaker Satoshi Aida’s office, it’s clear that he’s not a one-tool-fits-all kind of guy.
Holding up a wooden-handled hoe with an angular steel rim, he says, “See this? It’s made for scraping the bark off grape trees in Yamanashi. The pronged fork next to it is for peanut farmers in Chiba. And the tool over there with the long, thin blade is for pulling up bamboo shoots in Kyoto in early spring.” All told, Aida says that there are some 10,000 different farm tools in Japan, each with a very specific purpose, depending on the location, the soil, the use and the season.
Aida, 51, is president of Aida Godo Kojo, a small farm tool factory in Sanjo City, located in Japan’s Niigata prefecture – a region synonymous with green mountains, tiered paddy fields and high-quality rice. The town has been famed for its blacksmith community since the 17th century and remains a hub for small, specialist metal businesses, from kitchen cutlery to the scissors used to prune bonsai plants. It’s here in an old wooden building that Aida’s company, founded in 1930 by his grandmother’s brother-in-law, Tadao Aida, creates 140,000 farm tools and components annually – many built by hand.
A trio of tools: a seed-planting shovel.
A three-pronged fork.
A curved scythe with a Japanese wood handle. Each tool has a very particular use in Japanese farming.
From the quiet lane outside, the workspace appears more farmhouse than factory: a one-story rural minka-style (the type of dwelling traditionally inhabited by farmers) building dating back almost 70 years, with a tiled roof, high ceilings and a 2,100-square-foot network of workstations cluttered with materials and machinery.
Workers – with headphones, goggles and sweat-mopping tenugui fabric tied around their brows – diligently mold metal over red-hot coals. The 40-year-old faded mint-green machines, dusty clocks, mismatched chairs and corkboard covered with scribbled order forms are a testament to the workspace’s status as home to more than seven decades of toolmaking.
Fusing traditional craftsmanship with painstaking precision, the 17 staff members – aged 20 to 77 – produce an encyclopedic range of 4,000 types of farm tools, each tailored to deal with the archipelago’s mountainous terrain, soil, weather and crop varieties. Dominating their repertoire are around 3,500 hoes – from the flat touguwa type for pulling up springtime bamboo shoots to the easy-to-use tombi, a lightweight variety named for its shape’s resemblance to the coat worn over a man’s kimono.
If these razor-sharp steel and iron blades look deadly, it’s no coincidence: Ninjas have been known to make lethal weapons from farm tools.
Each implement is simple and functional: Japanese wood handles are often crafted from kashi oak. The razor-sharp steel and iron blades make it easy to understand why once upon a time, Japan’s ninjas were known to make lethal weapons of farm tools.
Workers begin in a cramped room filled with towering machines, cutting templates for the tools before moving on to a larger space next door, where the most critical craftsmanship takes place. Here, they move the metal in and out of large, noisy spring-hammer machines and then weld it in tongs above hot coals, masterfully shaping the tools by hand.
It’s calmer in the next room, where workers hunched on wooden chairs polish metal and sharpen blades. Finally, pre-purchased Japanese wood handles are affixed to the tools.
These utensils are for life; the factory also repairs a thousand implements every year.
A pile of sharpened tool blades. Demand dropped for tools after Fukushima, but a new generation of younger farmers has emerged.
Three (of the 17 total) employees polish and sharpen metal tools. Of the 4,000 different kinds of tools made here, 3,500 are hoes.
Tadao Aida, factory founder and great-uncle of its current owner, Satoshi Aida.
“The longer you use a farm tool, the better it becomes as it adapts to the body of the owner,” explains Aida, a former financial salesman and father of six who started working at the business when he was 28.
As Aida picks up and examines the angular metal blade of a soon-to-be vegetable hoe, his muscled hands and forearms reflect how his own body has adapted to the physical demands of over two decades of toolmaking work.
“It’s not easy making farm tools,” he says. “It involves time, physical strength, technique. It takes 10 years to learn how to make a farm tool.”
One small space in the factory is dedicated to a recent addition: machine-manufactured garden tools, a reflection of the company’s quest to diversify amid shifting economic and social demands. A rapidly aging population has fueled a
steady decline in farmers, while competition from mass-market factories in China grows.
Then there was the Fukushima nuclear disaster triggered by the 2011 tsunami and earthquake, which resulted in a sharp drop of business from farmers. Production of – and demand for – the northeastern prefecture’s once-famed farm produce plummeted due to contamination fears.
The factory’s entrance. The wooden sign bears the company name, Aida Godo Kojo.
Emiko Aida, wife of Tadao and great-aunt of the factory’s current owner.
A collection of hoes, scythes and forks, hang in Satoshi Aida’s office.
But in the wake of disaster, a new kind of farmer has sprung up. Aida has noticed an increase in younger Japanese people requesting tools to clean up neglected farmland and grow their own crops. “People’s mindsets have changed since the disaster,” he says. “There is greater awareness about food safety. People want to eat safe fruits, vegetables and rice, so they are starting to grow their own food.”
The elder Aida, who is currently teaching his 20-year-old nephew the art of toolmaking, adds: “Whatever happens, people will always need to live and to eat. Farming tools are not going to disappear.”
Follow us
This work is licensed under a Creative Commons Attribution-NoDerivatives 4.0 International License.
Want to republish a Modern Farmer story?
We are happy for Modern Farmer stories to be shared, and encourage you to republish our articles for your audience. When doing so, we ask that you follow these guidelines:
Please credit us and our writers
For the author byline, please use “Author Name, Modern Farmer.” At the top of our stories, if on the web, please include this text and link: “This story was originally published by Modern Farmer.”
Please make sure to include a link back to either our home page or the article URL.
At the bottom of the story, please include the following text:
“Modern Farmer is a nonprofit initiative dedicated to raising awareness and catalyzing action at the intersection of food, agriculture, and society. Read more at <link>Modern Farmer</link>.”
Use our widget
We’d like to be able to track our stories, so we ask that if you republish our content, you do so using our widget (located on the left hand side of the article). The HTML code has a built-in tracker that tells us the data and domain where the story was published, as well as view counts.
Check the image requirements
It’s your responsibility to confirm you're licensed to republish images in our articles. Some images, such as those from commercial providers, don't allow their images to be republished without permission or payment. Copyright terms are generally listed in the image caption and attribution. You are welcome to omit our images or substitute with your own. Charts and interactive graphics follow the same rules.
Don’t change too much. Or, ask us first.
Articles must be republished in their entirety. It’s okay to change references to time (“today” to “yesterday”) or location (“Iowa City, IA” to “here”). But please keep everything else the same.
If you feel strongly that a more material edit needs to be made, get in touch with us at [email protected]. We’re happy to discuss it with the original author, but we must have prior approval for changes before publication.
Special cases
Extracts. You may run the first few lines or paragraphs of the article and then say: “Read the full article at Modern Farmer” with a link back to the original article.
Quotes. You may quote authors provided you include a link back to the article URL.
Translations. These require writer approval. To inquire about translation of a Modern Farmer article, contact us at [email protected]
Signed consent / copyright release forms. These are not required, provided you are following these guidelines.
Print. Articles can be republished in print under these same rules, with the exception that you do not need to include the links.
Tag us
When sharing the story on social media, please tag us using the following: - Twitter (@ModFarm) - Facebook (@ModernFarmerMedia) - Instagram (@modfarm)
Use our content respectfully
Modern Farmer is a nonprofit and as such we share our content for free and in good faith in order to reach new audiences. Respectfully,
No selling ads against our stories. It’s okay to put our stories on pages with ads.
Don’t republish our material wholesale, or automatically; you need to select stories to be republished individually.
You have no rights to sell, license, syndicate, or otherwise represent yourself as the authorized owner of our material to any third parties. This means that you cannot actively publish or submit our work for syndication to third party platforms or apps like Apple News or Google News. We understand that publishers cannot fully control when certain third parties automatically summarize or crawl content from publishers’ own sites.
Keep in touch
We want to hear from you if you love Modern Farmer content, have a collaboration idea, or anything else to share. As a nonprofit outlet, we work in service of our community and are always open to comments, feedback, and ideas. Contact us at [email protected].by Danielle Demetriou, Modern Farmer
September 23, 2013
Modern Farmer Weekly
Solutions Hub
Innovations, ideas and inspiration. Actionable solutions for a resilient food system.
ExploreExplore other topics
Share With Us
We want to hear from Modern Farmer readers who have thoughtful commentary, actionable solutions, or helpful ideas to share.
SubmitNecessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Any cookies that may not be particularly necessary for the website to function and are used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies.